Monday, September 28, 2020

Clear Transparent Heaters For Fullchance

Fullchance heater products factory is an ISO 9001:2015 certified, World Class Manufacturer and Supplier of Industrial heater Products.  We specialize in the production of custom &design silicone heater ,kapton heater ,PET heater,Mica heater,tranparent heater  ,manufactured in accordance with your specified requirements. Just click on the product area button to the left of this paragraph to lean more about our capabilities in the product area you're interested in.

In order to serve your industrial products needs, Fullchance carries a Large and Diverse Inventory of materials and products including heating plate and flexble heaer. The net benefits to our customers include lead and delivery times that are, in many cases, far below those typical for the rubber industry.

Fullchance's greatest strength is it's Experienced Staff of Sales Engineers. When you call Fullchance heater products factory, you will speak to someone who has the application engineering and heater processing knowledge required to answer your questions and provide you with any assistance you may require to solve your heater applications problems.

Once your requirements have been determined, your Fullchance Sales Engineer will quickly provide you with a competitive quotation. Ask about sample availability for standard and stock items.

Thermal-Clear heater are accurate, reliable heat for applications requiring a transparent heater material.






Benefits of Thermal-Clear Transparent Heaters:

  • Custom heater element routing and profiling optimizes the LCD visual clarity
  • Tight resistance tolerance provides constant and repeatable wattage output for longer battery life
  • Low mass and high watt density offers faster warm up time needed for immediate LCD response
  • Rugged materials prevent damage during installation and handling

 

Flexible Silicone Drum Heaters

Fullchance Heating design and manufacture a range of flexible heaters suitable for use on 200-litre metal or plastic drums and 60 and 20 litre drums and pails.

Flexible silicone drum heaters are specifically designed to reduce the viscosity of products or melt solids so they can be poured. These can be used with other Fullchance Heating products such as a drum insulated jacket for greater heating efficiency and/or a drum base heater in situations where the drum and product will accept additional heat.

silicone drum heater

Features

  • Tough, long-lasting, and resistant to oil and chemicals.
  • Rapid heat-up due to direct contact with the drum, and are fitted with a pre-set thermostat set at 32°C, 42°C or 52°C.
  • Additional over-temperature thermostat for safety.
  • Manufactured and tested in accordance with
  • AS/NZS 3100.

Construction

  • ‍Made from high-quality fibreglass reinforced silicone sheeting.
  • Fitted with a 2m power cord and 3-pin plug.  
  • Standard with eyelets and lacing rope. Over-spring toggles option available for the 200L metal drum model.
  • Can be used with a Fullchance digital PID controller for precise temperature control.

Applications

  • Viscous fluid
  • Grease
  • Fats
  • Paints
  • Chemicals
  • Fruit concentrates
  • Inks
  • Adhesives

Silicone Etch Foil and Flexible Rubber Heaters

Fullchance's silicone rubber etched foil heaters offer greater heat coverage and up to twice the wattage density of wire wound. When watt density matters, Fullchance’s state-of-the-art flexible circuitry allows designers to distribute wattage and create complex heat distribution patterns with silicone rubber.

  • Etched foil provides options for variable watt density and complex heat patterns.
  • Etching circuits is an efficient means for manufacturing in high quantities.
  • Foil thickness ranges from .0005″ to .004″ depending on your required resistance.
  • Different foil material types can be used depending on the heater resistance needed.
  • Etched designs are excellent for applications requiring watt densities greater than 5 watts/in2.
  • An excellent choice for heaters that require multi-zoned wattages or heaters that have many holes or cutouts.
  • Offers excellent circuit repeatability.
  • Elimination of edge loss due to compensation using distributed wattage.

Engineering services and consultation are available on every custom heating element order. Contact a specialist today for details about our flexible silicone rubber heaters, or other custom heating applications.

foil silicone heater


ETCH FOIL FLEXIBLE ADVANTAGES

Computer designed, chemically etched foil tracks are laminated between thin sheets of silicone to give precise, even heating. Suitable for both low and high volume production, Etch Foil Silicone Heaters have rapid heat up properties with precise temperature control.

Suited to applications where high power densities are required, etch foil silicone heaters offer a more precise form of heating than their wire wound counterparts owing to wider heated tracks.

ETCH FOIL FLEXIBLE SILICONE HEATERS

  • Short lead time, fast delivery – Shenzhen and worldwide
  • Wire wound or etch foil silicone heaters in mat or pad design
  • Precise even surface heating for regular or irregular shapes
  • Custom design – heat loss calculations determine exact requirement
  • Flexible, lightweight and thin – space and weight reduced
  • Moisture and chemical resistant
  • Temperature range -60°C to +230°C

Wednesday, September 9, 2020

Transparent Heater with Nanofibrous Membranes

 

Transparent heaters are widely used in technologies such as window defrosting/defogging, displays, gas sensing, and medical equipment. Apart from mechanical robustness and electrical and optical reliabilities, outstanding chemical stability is also critical to the application of transparent heaters. In this regard, we first present a highly flexible and large-area CuS transparent heater fabricated by a colloidal crackle pattern method with an optimized sheet resistance (Rs) as low as 21.5 Ω sq−1 at a 80% transmittance. The CuS transparent heater exhibits remarkable mechanical robustness during bending tests as well as high chemical stability against acid and alkali environments. In the application as a transparent heater, the CuS heater demonstrates a high thermal resistance of 197 °C W−1 cm2 with a fast switching time (<30 s), requiring low input voltages (<4.5 V) to achieve uniform temperatures of 110 °C across large areas. The temperature of the wearable CuS heater, which is stuck on the skin, can be real-time controlled through a Bluetooth device in a cell phone wirelessly. Based on the wireless control system, we demonstrated an application of the CuS heater in snow removal for solar panels. These CuS network TCEs with high flexibility, transparency, conductivity, and chemical stability could be widely used in wearable electronic-products

The highly transparent, conductive, and environment-friendly humanhair-based NFs (nanofibers) was demonstrated using natural resources consisting of keratin, and the high-performance, flexible, transparent heaters based on the Ag NWs(nanowires)/NFs was successfully fabricated. With uniform coating with the conductive Ag NW nanomaterial, the as-prepared Ag NW networks on transparent NFs had a maximum optical transparency of 89% and sheet resistanceof 25 Ohm/square. In addition, the electrical stability of the Ag NWs/NFs after bending maintained almost the same value as that of the device before bending and was stable during repetitive mechanical bending of the Ag NWs/NFs. The temperature response and heat distribution results showed that the performance of Ag NW/NF based heaters is superior to that of conventional ITO-basedtransparent heaters and graphene-based heaters. The results of our study demonstrated that the Ag NWs/NFs possessed superior electrical conductance athigh optical transmittance with superior mechanical, electrical and thermal stabilities and can be used to produce an environment friendly and transparent conductive heater for future wearable electronic applications.



Fullchance is the leading manufacturer of glass heaters for the flat panel display industry. Typically, heaters are I.M.ITO™ to epoxy or air, for stand alone or lamination versions. The heater designed for 0.1 Watt/Sq. Inch – 5 Watt/Sq. Inch.

Fullchance has developed a unique software process to predict heat dissipation, power loading and temperature rise, in different sets of environments, for ruggedization.
Fullchance is also a leading heater manufacturer for sapphire and silicon substrates using accumulation of metal and/or oxide in a grid pattern, which can be powered up to 20 Watts/Sq. Inch, with transmission up to 95%, in the ranges of 0.8µm – 6.5 µm. An ideal choice for NIR and IR applications.

Tuesday, September 8, 2020

ITO film Heater, Film Heater, Transparent Heater

Clear™ transparent heaters are accurate, reliable heat for applications requiring a transparent heater material.

Transparent Heater
Transparent Heater

Benefits of Thermal-Clear Transparent Heaters:

  • Custom heater element routing and profiling optimizes the LCD visual clarity
  • Tight resistance tolerance provides constant and repeatable wattage output for longer battery life
  • Low mass and high watt density offers faster warm up time needed for immediate LCD response
  • Rugged materials prevent damage during installation and handling


Thursday, August 27, 2020

Rapid Heating Mica Heater Superior Heat Performance

 



These heaters consist of an etched foil element in between layers of flexible mica and operate at high temperatures with quick response times in industries ranging from military to semiconductor to food service. Mica heaters are custom designed to accommodate curved surfaces in many shapes and sizes. This hard working heater meets the requirements of many demanding heating applications.

OVERVIEW

  • Expansive temperature range from -150°C to a maximum of 600°C
  • Exceptional heat transfer, quick warming and fast thermal recovery time for optimal production output
  • High watt density capability >100/in² (15.5W/cm²) provides faster processing times than conventional mica band heaters
  • Accommodates curved heating surfaces
  • Designed to be clamped to provide excellent heater response time
  • Heat distribution

TYPICAL INDUSTRY SUPPORTED

 

·        Semiconductor processing

·        Packaging, strapping, and sealing equipment

·        Commercial food service appliances, convection, hot plates and surfaces

·        Injection molding equipment

·        Air heaters

·        Enclosure systems

CUSTOMIZATION OPTIONS

·        Custom shapes and dimensions to 20” x 46” (508 x 1168.4 mm)

·        Forming methods allow three-dimensional packaging capabilities

MICA HEATER

Fullchance Mica heater have superior heating performance while being flexible in one dimension. They consist of an etched foil element sandwiched in between two layers of mica plate and can operate at temperatures up to 500°C.

The insulating material is phlogopite mica infused with a high temperature resistant polymer. The infused polymer helps mica heaters to be formable during the manufacturing process. The final heat curing enhances the rigidity and sets the form.

The excellent dielectric strength and high temperature capability make mica heater a perfect choice for both convection and radiant heating. It can replace the traditional mica band heater in applications where installation space is limited.  

Feature Summary


·        Wide temperature range from -150°C to 500°C

·        Exceptional heat transfer, quick warming

·        High watt density capability >15 W/cm²

·        Excellent dielectric strength, low leakage

·        Accommodates curved heating surfaces

·        2D customizable shape, including cutout

·        Can be clamped directly onto the heating surface

·        Even heat distribution

·        Value added options available



Clear Transparent Heaters For Fullchance

Fullchance heater products factory is an ISO 9001:2015 certified, World Class Manufacturer and Supplier of Industrial heater Products.  We s...